Review of surface finishing of additively manufactured metal implants

Felicia F. Fashanu, Denis J. Marcellin-Little, Barbara S. Linke

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Metal additive manufacturing (AM) technologies, commonly referred to as 3D printing, provide a good prospect for medical applications because complex geometries and customized parts can be fabricated to meet individual patient needs. Orthopedic implants are a group of medical parts with high relevance for AM. This paper discusses relevant AM technologies, several orthopedic applications, materials and material properties, mechanical surface finishing techniques, and measurement techniques from the literature. Today, most metal 3D printed implants are manufactured through metal powder bed fusion technology which includes direct metal laser sintering (DMLS), selective laser melting (SLM), and electron beam melting (EBM). Common materials include titanium alloys, cobalt chromium (CoCr) and stainless steel, chosen because of their biocompatibility and mechanical properties. Surface finishing is most often required for 3D printed implants due to the relatively poor surface quality to meet the desired surface texture for the application. Typically, post-processing is done mechanically, including manual and automated grinding, sandblasting, polishing, or chemically, including electrochemical polishing. This review also covers an overview of surface quality characterization of AM metal implants which includes surface texture and topography. The surface parameters used to characterize the surface of the implants: surface roughness (Ra), differences between the peak and valley (Rz), waviness, and micro-finish.

Original languageEnglish (US)
Title of host publicationAdditive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering; Manufacturing Equipment and Automation
PublisherAmerican Society of Mechanical Engineers
ISBN (Electronic)9780791884256
DOIs
StatePublished - 2020
EventASME 2020 15th International Manufacturing Science and Engineering Conference, MSEC 2020 - Virtual, Online
Duration: Sep 3 2020 → …

Publication series

NameASME 2020 15th International Manufacturing Science and Engineering Conference, MSEC 2020
Volume1

Conference

ConferenceASME 2020 15th International Manufacturing Science and Engineering Conference, MSEC 2020
CityVirtual, Online
Period9/3/20 → …

Keywords

  • 3D printed implant
  • Additive manufacturing
  • Metal 3D printing
  • Orthopedic implants
  • Surface finishing

ASJC Scopus subject areas

  • Safety, Risk, Reliability and Quality
  • Materials Science (miscellaneous)
  • Control and Optimization
  • Industrial and Manufacturing Engineering
  • Mechanical Engineering

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